Achieving gray balance in presswork is the major mantra in today's print production world. It is the paramount metric - now defined in unambiguous CIE L*a*b* values - for the G7™ calibration method to align press and proof color as well as for achieving presswork that conforms to GRACoL® 7. That being said, one must keep a "balanced" view on gray balance as a metric in presswork. While it certainly has value - interpreting that value requires some understanding of the peculiarities of the press room as well as a bit of history.
- As far as I can determine there has never been a formal study of gray balance targets measured in press sheet color bars and how they relate to the live image content of the press sheet.
- Press operators do not "make color" on press. They concentrate on what a press is designed to do - lay down a consistent film of ink approximately one micron thick on the substrate.
- Press operators use densitometers - not to measure color, but to indirectly measure ink film thickness.
- The deepest study that has been done on gray balance was by System Brunner using densitometers rather than spectrophotometers to measure gray balance.
- The ISO specification (e.g. ISO 12647-2, ISO 2846-1) defines gray balance as "neutral" - a very vague term.
- A press lays ink down in a series of zones which run from the lead edge to the tail of the sheet. If a specific process color (C, M, Y or K) is not require in that zone because of image content, that ink zone is switched off and gray balance is no longer achieved in the color bar.
- Image content that requires a substantial increase in solid ink density in some colors (e.g. a sunset scene) will result in gray balance no longer being achieved in the color bar.
- The correlation of gray balance distortion (i.e. color bias) vs perceived color shift in quarter, mid and shadow areas has not been studied. It is probable that it is very non-linear. That is to say that the shifts we see in the gray balance target in the color bar may shift quite a it, however, we will not necessarily see an equal shift in highlight or shadow color.
- Gray balance targets are likely too sensitive to normal color fluctuations on press to be of practical use. Just like a car's speedometer would be useless information if provided 3 decimal place readouts of speed (e.g. 50.392/kmh, 50.471/kmh, 50.148/kmh).
- It is dangerous to apply gray balance principles derived from scanning and proofing to the pressroom since the mechanics of how color is achieved is radically different.
- The job of the press operator is to align the "live" image area of their presswork with the proof by achieving the appropriate solid ink densities since printers sell the live image area of the press sheet - the color bars go into the recycling bin.
Gray balance targets in presswork color bars certainly have some value - but interpretation of the information they contain must always be considered in the context of the mechanics and chemistry of the press itself.




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